Course Outline

Introduction and Overview of Henry Ford’s CANDO System to Toyota’s Production System

5S and Workplace Organization

What is 5S and What Benefits Does it Bring to the Organization

5S – The First Step Towards Lean Production

Waste – What Is It? How Does It Occur? How to Identify and Eliminate It?

How to Implement 5S

Sorting

  • How to Sort
  • Marking with Red Tags (Red-Tagging)

Setting in Order

How and Why to Place Items in Their Proper Locations

Shine

  • How to Implement Cleaning and Why It Is So Important
  • Standardization
  • How to Implement Standardization and Significantly Improve Productivity

Sustain

  • The Most Crucial Step Where the 5S Program Often Fails

Safety

  • The Sixth S – How to Reduce the Number of Workplace Accidents
 7 Hours

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